20 to 100 L Pilot UHT/HTST Sterilizer Plant for Lab Research

Short Description:

20 to 100 L Pilot UHT/HTST Sterilizer Plant is specialized developed by EasyReal for research on milk, beverages, coffee, tea, drinks in baboratory with a rated flow rate from 20l/h up to 100l/h. The Pilot UHT/HTST Sterilizer Plant combines full flexibility with comprehensive monitoring instrumentation which is demanded of research in R&D and Laboratory.

UHT Pilot Plant can continuous processing with minimized product, and completely simulates the industrial production sterilization in the laboratory.

Acting as a professional manufacturer, EasyReal Tech. is well-known as it is the State-certified High-tech Enterprise located in Shanghai City, China which has obtained ISO9001 Quality Certification, CE Certification, SGS Certification, etc. Till now, more than 40+ independent intellectual property rights have been occupied.


Product Detail

Description

Why should you choose 20 to 100 L Pilot UHT/HTST Sterilizer Plant?

 

Firstly, The Pilot UHT/HTST Sterilizer Plant is supplied with 2 inbuilt electric heated boilers, a preheating section, a sterilization section(holding stage), and 2 cooling sections, totally simulates industrial heat, which enables developers to accurately process new different formulas and move them from the R&D Center or Laboratory directly to commercial run quickly and easily.

Secondly, This type of UHT Pilot Production Line has a rated flow capacity from 20 l/h to 100 l/h. It enables you to run a trial with 3 liters of product only, which minimizes the amount of product & ingredient that is required for a trial, as well as the time required for preparation, set-up, and processing. 20 to 100 L Pilot UHT Sterilizer solution will no doubt greatly improve your R&D activity by allowing you to conduct a greater number of trials in 1 working day.

Then, Depending on the actual needs of the developers, the UHT Sterilization Pilot Plant could be involved with inline homogenizer (upstream and downstream aseptic type for choice), inline aseptic filler, to build an indirect heat treatment pilot line. Depending on the exact plant you wish to replicate, additional preheating section and cooling sections could be implemented.

UHT Sterilizer Pilot Plant -1
UHT Sterilizer Pilot -2

Application

1. Different Dairy Products.

2. Plant-based Product.

3. Different Juices & Puree.

4. Different Drinks & Beverages.

5. Health and nutritional products

Benefits

1. Modular Design UHT Pilot Plant.

2. Totally Simulate Industrial Heat Exchange.

3. High Reliability & Safety.

4. Low Maintenance.

5. Easy to Install & Operate.

6. Low Dead Volume.

7. Fully Functional.

8. Inbuilt CIP & SIP.

UHT Pilot Plant -2
UHT Pilot Plant -1
UHT Pilot Plant -3

Parameters

Pilot Direct Steam Injection UHT Systems for Laboratories
Product Code  ER-Z20
Size 20L/hr (10-40L/hr)
Max.temperature steam 170°C
DSl Heat Exchanger
Internal diameter/ connection 1月2日
Max. particle size 1mm
Viscosity  injection Up to 1000cPs
Materials
Product side SUS316L
Weights & Dimensions
Weight ~270kg
LxWXH 1100x870x1350mm
Required utilities
Electrical 2.4KW, 380V, 3-phase power supply
Steam for DSl 6-8 bar
UHT Sterilizer Pilot Plant -1
UHT Sterilizer Pilot Plant -2

Reliable Lab & Pilot Plant for Trials before Upscaling to Commercial Production

The Modular 20 to 100 L Pilot UHT/HTST Sterilizer Plant totally simulates the Industrial Production run which builds the bridge from the R&D center to the Industrial Production run. All the Experimental data obtained on the UHT Sterilization Pilot Plant could be completely copied for a commercial run.

Different Trials are conducted at Micro Pilot UHT/HTST Plant where you can formulate and process products at different conditions with a hot-filling process, HTST Process, UHT process, and Pasteurization process.

During each test, processing conditions are recorded using computerized data acquisition, enabling you to review them for each batch separately. This data is extremely useful in fouling studies where burn-on of different process tests are compared so formulas can be modified to optimize their quality and run time.

Let 20 to 100 L Pilot UHT/HTST Pasteurizer Plant for Lab Research become your friendly assistant for your research before upscaling to a commercial run.

Key Components

1. UHT Pilot Plant Unit 

2. Inline Homogenizer

3. Aseptic Filling System

4. Ice Water Generator

5. Air Compressor

UHT Sterilization Pilot Plant -1
Sterilizer Pilot Plant -1
Lab Plant UHT Sterilizer
UHT Sterilization Pilot -2
Sterilizer Pilot Plant -2

Welcome for Visit & Taking Trials

Why should you choose Shanghai EasyReal?

EasyReal Tech. is the State-certified High-tech Enterprise located in Shanghai City, China which has obtained ISO9001 Quality Certification, CE Certification, SGS Certification, etc. We provide the European-level solutions in the fruit &beverage industry and have received widespread praise from customers from both domestically and overseas. Our machines have already been exported all over the world including Asian countries, African countries American countries, and even European countries. Till now, more than 40+ independent intellectual property rights have been occupied.
The Department of Lab&Pilot Equipment and the Department of Industrial Equipment were operated independently, and the Taizhou Factory is also under construction. All these lay a solid foundation for providing better services to customers in the future.

Sterilization Pilot
100LPH UHT Pilot Plant
Sterilization Pilot Plant

  • Previous:
  • Next:

  • Write your message here and send it to us

    Products categories