20 to 100 L Pilot UHT/HTST Sterilizer Plant for Lab Research
Why should you choose 20 to 100 L Pilot UHT/HTST Sterilizer Plant?
Firstly, The Pilot UHT/HTST Sterilizer Plant is supplied with 2 inbuilt electric heated boilers, a preheating section, a sterilization section(holding stage), and 2 cooling sections, totally simulates industrial heat, which enables developers to accurately process new different formulas and move them from the R&D Center or Laboratory directly to commercial run quickly and easily.
Secondly, This type of UHT Pilot Production Line has a rated flow capacity from 20 l/h to 100 l/h. It enables you to run a trial with 3 liters of product only, which minimizes the amount of product & ingredient that is required for a trial, as well as the time required for preparation, set-up, and processing. 20 to 100 L Pilot UHT Sterilizer solution will no doubt greatly improve your R&D activity by allowing you to conduct a greater number of trials in 1 working day.
Then, Depending on the actual needs of the developers, the UHT Sterilization Pilot Plant could be involved with inline homogenizer (upstream and downstream aseptic type for choice), inline aseptic filler, to build an indirect heat treatment pilot line. Depending on the exact plant you wish to replicate, additional preheating section and cooling sections could be implemented.
1. Different Dairy Products.
2. Plant-based Product.
3. Different Juices & Puree.
4. Different Drinks & Beverages.
5. Health and nutritional products
1. Modular Design UHT Pilot Plant.
2. Totally Simulate Industrial Heat Exchange.
3. High Reliability & Safety.
4. Low Maintenance.
5. Easy to Install & Operate.
6. Low Dead Volume.
7. Fully Functional.
8. Inbuilt CIP & SIP.
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Mini Pilot UHT/HTST Pasteurizer Plant for Lab Research |
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1 |
Name |
Pilot UHT/HTST Plant |
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2 |
Model |
ER-S20, ER-S100 |
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3 |
Type |
20 to 100 L Pilot UHT/HTST Plant |
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4 |
Power Source |
14.4/3 kW/ph, 14.4/3 kW/ph |
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5 |
Rated Flow Capacity |
20 l/h & 100 l/h |
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6 |
Variable Flow Capacity |
3 to 40 l/h & 60 to 120 l/h |
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7 |
Minimum Batch Feed |
3 to 5 l & 5 to 8 l |
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8 |
Max. System Pressure: |
10 bar |
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9 |
SIP function |
Inbuilt |
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10 |
CIP function |
Inbuilt |
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11 |
Inline Homogenization |
Optional |
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12 |
DSI Module |
Optional |
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13 |
Sterilization Temperature |
85~150 ℃ |
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14 |
Outlet Temperature |
Adjustable |
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15 |
Holding time |
5 &15 & 30 Seconds |
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16 |
60S & 300S Holding tube |
Optional |
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Inline Homogenization Unit |
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1 |
Name |
Inline Homogenization Unit |
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2 |
Power Source |
1.5/3 kW/ph, 5.5/3 kW/ph |
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3 |
Brand |
GEA |
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4 |
Rated Flow Capacity |
30 l/h & 100 l/h |
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5 |
Working Pressure |
600 bar |
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Inline Aseptic Filling Unit |
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1 |
Name |
Inline Aseptic Filling Unit |
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2 |
Power Source |
0.35/1 kW/ph |
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3 |
Main Structure |
SUS304 Stainless Steel |
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4 |
Positive Pressure Environment |
Available |
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5 |
Ultraviolet Sterilization |
Available |
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6 |
Inline SIP |
Available |
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7 |
Inline CIP |
Available |
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8 |
Temperature Sensor & Display |
Available |
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9 |
Sewage Discharge Tube |
Available |
The Modular 20 to 100 L Pilot UHT/HTST Sterilizer Plant totally simulates the Industrial Production run which builds the bridge from the R&D center to the Industrial Production run. All the Experimental data obtained on the UHT Sterilization Pilot Plant could be completely copied for a commercial run.
Different Trials are conducted at Micro Pilot UHT/HTST Plant where you can formulate and process products at different conditions with a hot-filling process, HTST Process, UHT process, and Pasteurization process.
During each test, processing conditions are recorded using computerized data acquisition, enabling you to review them for each batch separately. This data is extremely useful in fouling studies where burn-on of different process tests are compared so formulas can be modified to optimize their quality and run time.
Let 20 to 100 L Pilot UHT/HTST Pasteurizer Plant for Lab Research become your friendly assistant for your research before upscaling to a commercial run.
1. UHT Pilot Plant Unit
2. Inline Homogenizer
3. Aseptic Filling System
4. Ice Water Generator
5. Air Compressor
Why should you choose Shanghai EasyReal?
EasyReal Tech. is the State-certified High-tech Enterprise located in Shanghai City, China which has obtained ISO9001 Quality Certification, CE Certification, SGS Certification, etc. We provide the European-level solutions in the fruit &beverage industry and have received widespread praise from customers from both domestically and overseas. Our machines have already been exported all over the world including Asian countries, African countries American countries, and even European countries. Till now, more than 40+ independent intellectual property rights have been occupied.
The Department of Lab&Pilot Equipment and the Department of Industrial Equipment were operated independently, and the Taizhou Factory is also under construction. All these lay a solid foundation for providing better services to customers in the future.
