The Aseptic Bag in Drum Filling System is the machine to fill sterile liquid food products into 200L, or 220L aseptic bags in drum. EasyReal’s aseptic liquid filling machine is a reliable machine, for filling different types of products which has high requirements on quality, such as fruit juice, tomato paste, fruit puree, fruit jam, cream, or similar liquid food materials.
The aseptic bag filling system normally works with an aseptic UHT sterilizer to form the aseptic bag filling line. After processing by the aseptic bag filling system, natural fruit juice, pulp, or puree can be stored at a normal temperature for over a year, and concentrated fruit juice, puree or paste can be stored for over two years.
Important components of the aseptic bag filling system:
The aseptic bag filling machine mainly consists of an aseptic filling head, filling accuracy control device, aseptic valve, pneumatic tray(for 1~25L bags), independent control system, roller conveyor, belt conveyor(for small bags), and frame. The main working steps of an Aseptic bag filling machine are: choosing the bag type on the touch screen, putting the bag on the filling head, steam injection, completing the aseptic bag mouth’s sterilization, opening, filling and sealing in a commercially sterile environment, output filled bag.
Scope of application of aseptic bag filling machine:
An aseptic bag in drum filling system is one system designed for filling material which is semi-finished products. Filled products are mainly exported or sold to food factories for further processing. Widely used in the filling of the following products, such as tomato paste, fruit and vegetable concentrated juice, purees, pulp, dairy products, etc.
EasyReal TECH. has one professional engineer team that has rich experience in this area. In order to adapt to different production conditions of different customers, we can also provide the aseptic bag in box filling machine, aseptic bag in bin filling machine, etc. As for the Aseptic Bag in Drum Filling System, to meet different customers' specific requirements, it can be a Single-head aseptic bag in drum filling machine, a double-head aseptic bag in drum filling machine, Multi-heads aseptic bag in drum filling machine. Besides, it can also be single drum aseptic filler, 4 drum in tray aseptic filler.
1. Main structure adopts SUS304 stainless steel.
2. Combined Italian technology and conform to Euro-standard.
3. Applicable bag spout size: 1 inch or 2 inch.
4. Applicable bag volume: 200L, 220L(1~25L, 1000L, 1400L are also available.)
5. Independent Germany Siemens Control System
6. Steam barrier protection is available.(valves, filler head, moving parts)
7. Flowmeter or weighing system for choice to controlling filling accuracy.
8. SIP & CIP is available( online running with sterilizer).
9. Easy to operate and low cost in maintenance.
10.Key links adopts international and reliable brand to guarantee the stability of aseptic bag filling machine
1. Juice/ Concentrated juice
2. Puree/Concentrated Puree
3. Fruit and vegetable Paste/Jam
4. Coconut water/concentrate coconut water
5. Coconut milk/ Coconut cream
6. High/Low acid liquid product
7. Syrup
8. Soup
Name |
Single head Aseptic Bag in Drum Filling System |
Double head Aseptic Bag in Drum Filling System |
Bag in box Single head Aseptic Filler |
Bag in box Double head Aseptic Filler |
BIB & BID Single head Aseptic bag Filling Machine |
BIB & BID Double head aseptic bag Filling Machine |
BID & BIC Single head Aseptic liquid Filling Machine |
BID & BIC Double head Aseptic liquid Filling Machine |
Model |
AF1S |
AF1D |
AF2S |
AF2D |
AF3S |
AF3D |
AF4S |
AF4D |
Bag Type |
BID |
BIB |
BIB & BID |
BID & BIC |
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Capacity |
up to 6 |
up to 12 |
up to 3 |
up to 5 |
up to 12 |
up to 12 |
up to 12 |
up to 12 |
Power |
1 |
2 |
1 |
2 |
4.5 |
9 |
4.5 |
9 |
Steam Consumption |
0.6-0.8 Mpa≈50(Single head)/≈100(Double head) |
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Air Consumption |
0.6-0.8 Mpa≈0.04(Single head)/≈0.06(Double head) |
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Bag Size |
200, 220 |
1 to 25 |
1 to 220 |
200, 220, 1000, 1400 |
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Bag Mouth Size |
1" & 2" |
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Metering Method |
Weighing System or Flow Meter |
Flow Meter |
Weighing System or Flow Meter |
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Dimension |
1700*2000*2800 |
3300*2200*2800 |
1700*1200*2800 |
1700*1700*2800 |
1700*2000*2800 |
3300*2200*2800 |
2500*2700*3500 |
4400*2700*3500 |
1. Food grade material is adopted for the part contact with food product, meeting food production.
2. Provide cost-effective production lines and equipment with the most reasonable design.
3. Provide professional technical design, equipment drawing, etc.
4. Provide related technology consulting and sale service for free.
5. Provide installation, commissioning and training service.
6. Provide 12 months warrantee and lifelong after sale service.
EasyReal Tech. is one manufacturer of fruit and vegetable processing line equipment and can customize turnkey solution from A to Z according to clients’ specific requirements. Aseptic Bag in drum Filling System is the most popular machines among our core products. It has obtained series of patents and its safety and stability are widely praised by customers.
Till now, EasyReal successively obtained ISO9001 quality certification, European CE certification, State-certified High-tech Enterprises honor. Due to long term cooperation with international famous brand such as Germany STEPHAN, Netherlands OMVE, German RONO. and ltaly GEA, a variety of equipment with independent intellectual property rights(40+) has been developed. The company's products have been recognized by well-known large companies such as Yili Group, Ting Hsin Group, Uni-President Enterprise, New Hope Group, Pepsi, Myday Dairy, etc. With the continuous progress of EasyReal, we can currently provide one-stop brand services, includes Project Consultation, Process Development, Solution Design, Construction, After Service, etc. Provide targeted services according to the different situations of different customers, and are committed to creating satisfactory projects for customers.