Aseptic Filling Machine and System
The Aseptic Bag Filling Machine and System developed by EasyReal Tech, plays a pivotal role in maintaining the sterility of products during packaging.
The Aseptic Bag Filling Machine operates by filling pre-sterilized bags with liquids in a closed system, protected by a steam barrier, which ensures the product is not exposed to air during the process. The is system is widely used in the food and beverage industry for filling products such as juices, purees, concentrates, dairy items, etc.
The Aseptic Bag Filling Machine could guarantee a high level of sterility, preventing contamination and spoilage, which is vital for products that require a long shelf life.
The modular design of the aseptic bag filling system allows it to be customized to meet the specific needs of different production capacities, making it a versatile solution for manufacturers.
1.Fruit and Vegetable Juices: The aseptic bag filling system is ideal for packaging juices, ensuring they remain fresh and uncontaminated.
2.Purees and Concentrates: It effectively fills purees and concentrates, maintaining their quality over extended periods.
3.Dairy Products: The aseptic bag filling systems are suited for filling dairy products, ensuring they are free from bacteria and other contaminants.
4.Liquid Products with Pieces: The machine can handle products that contain solid pieces, such as diced fruits or vegetables, without compromising sterility.
5.Nutritional and Health Products: It is used in the packaging of health and nutritional products, preserving their integrity.
1.Filling Head: The aseptic filling head is designed to maintain sterility throughout the filling process, ensuring no contamination.
2.Siemens Control System: This advanced control system ensures precision and reliability during operation.
3.Measuring System: The system uses either flow meters or loading cells to ensure accurate filling volumes.
4.Lifting Platform: The platform automatically adjusts during filling to prevent contamination caused by the lifting of the filling head.
5.Sterilized Bag Interface: This component securely connects the sterilized bag to the filling machine, ensuring a closed and safe filling environment.
1.High Reliability: The system is designed for consistent performance, ensuring products are filled without contamination.
2.Modularity: The aseptic bag filling system can be customized to meet different production needs, accommodating various bag sizes and capacities.
3.Flexibility: The machine is capable of filling a wide range of products, including those with different viscosities and those that contain solid pieces.
4.Accuracy: The use of advanced measuring systems ensures precise filling volumes, minimizing product waste.
5.Ease of Use: The system is designed with user-friendly controls and automation, reducing the need for manual intervention and ensuring consistent product quality.
The Aseptic Bag Filling Machine operates in a closed system where the product is sterilized before entering the filling chamber. The filling head is equipped with steam barriers to maintain a sterile environment. As the product is filled into the pre-sterilized bags, the lifting platform adjusts automatically to avoid contamination.
The whole processes are controlled by a Siemens PLC system, which ensures accurate and efficient operation.
Once the filling is complete, the system seals the bags to prevent any exposure to external elements, thus preserving the product's sterility.
EasyReal's Aseptic Bag Filling Systems stand out due to their advanced design, reliability, and versatility. With over 20 years of experience in the industry, EasyReal has developed equipment that meets the highest standards of sterility and productivity. Their systems are not only modular and flexible but also highly accurate and user-friendly.
EasyReal's commitment to innovation and quality makes their aseptic filling machines the preferred choice for manufacturers worldwide who demand the best in product safety and efficiency.
