Bag in Box Aseptic Filler

Short Description:

The bag in box aseptic filler is an important part of the fruit and vegetable juice & puree processing lines. An aseptic bag in a box filling machine is used to transfer sterile liquid food products and beverages into a sterile bag that is airtight under aseptic conditions.
An aseptic bag filling system can also work with a sterilizer and combine one aseptic bag filling line. So it was usually considered as an ideal equipment for filling natural fruit and vegetable juice, pulp, paste, puree, fruit jam or similar fluids and materials.

EasyReal Tech. can customize Bag in Box Aseptic Filler according to the clients’ actual needs. It can be Single Head Aseptic Bag Filler, Double Head Aseptic Bag Filler, Multi Heads Aseptic Bag Filler.

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Product Detail

Product Tags

Description

The Aseptic Bag in Box Filling System provides a highly efficient and dependable filling method for both high and low-acid food products. It is commonly utilized for aseptic packaging of a variety of items such as natural fruit and vegetable juice, jam, fruit juice concentrate, purees, pulp, concentrates, soups, and dairy products. Bag in Box Aseptic Filler allows natural fruit juice or pulp to be stored for over a year at a constant temperature, while concentrated fruit juice or paste can be kept for more than two years.

Why Choose the Aseptic Bag in Box Filling Machine?

The Bag in Box Aseptic Filler is independently designed and manufactured by EasyReal TECH. In order to meet the needs of different customers, EasyReal continues to carry out research and development upgrades and has obtained multiple patents on the Aseptic Bag Filling system. Bag in Box Aseptic Filler is used to transfer sterile liquid food products and beverages into the sterile bag with good airtightness under aseptic conditions, to have a longer shelf-life at room temperature.

How does it work of Aseptic Bag Filling Machine？

Normally, the aseptic bag filling machine is connected to the sterilizer to combine one aseptic bag filling line. The product will be sterilized and cooled to the ambient temperature, then be conveyed to the Aseptic Bag Filling machine by the connecting tubes. The product will never be exposed to the air during the Aseptic Bag Filling process and will be filled into the aseptic bags in the filling chamber that is protected by the steam. So, the whole process will be made in a closed and safe Aseptic Bag-in-box Filling System.

EasyReal Tech. can customize Bag in Box Aseptic Filler according to the client’s actual needs. It can be a single-head Aseptic bag Filler, Double-head Aseptic bag Filler, or Multi-heads Aseptic bag Filler.Moreover, EasyReal’s Compact Aseptic Filler is adaptable to your production needs and handles bag volumes ranging from 1 to 1,400 liters.

Feature

1. Combined Italian technology and conform to Euro-standard.

2. Main structure adopts SUS 304 stainless steel. SUS 316L is also available for parts in contact with product.(Up to Client's choice)

3. Independent Germany Siemens Control System: Separate Control Panel, PLC and Human Machine Interface.

4. Suitable for bag spout: 1-inch or 2-inch size.

5. Easily adjustable with simple change parts according to the aseptic bag volume and size.

6. Products’ valves, filler head and other moving parts have steam barrier for protection

7. Sterile environment of Aseptic BIB filling is guaranteed by steam protection chamber

8. High filling accuracy controlled by flowmeter or weighing system.

9. Online SIP & CIP is Available together with sterilizer.

10. Adopts linkage control to automatically and intelligently respond to possible emergencies.

Application

1. Tomato Paste

2. Fruit and Vegetable Puree/Concentrated Puree

3. Fruit and Vegetable Juice/Concentrated Juice

4. Fruit and Vegetable Pulp

5. Fruit Jam

6. Coconut Water, Coconut Milk.

7. Dairy Product

8. Soup

Parameters

Name	Single head Aseptic Bag in Drum Filling System	Double head Aseptic Bag in Drum Filling System	Single head Aseptic Bag in box Filling Machine	Double head Aseptic Bag in Box Filling Machine	Single head Aseptic BIB & BID Filling Machine	Double head BIB & BID Filling Machine	Single head Aseptic BID & IBC Filling Machine	Double head Aseptic BID & IBC Filling Machine
Model	AF1S	AF1D	AF2S	AF2D	AF3S	AF3D	AF4S	AF4D
Bag Type	Bag in Drum	Bag in Drum	Bag in box	Bag in Box	BIB & BID	BIB & BID	BID & IBC	BID & IBC
Capacity (t/h)	up to 6	up to 12	up to 3	up to 5	up to 12	up to 12	up to 12	up to 12
Power (Kw)	1	2	1	2	4.5	9	4.5	9
Steam Consumption (kg/h)	0.6-0.8 Mpa ≈50	0.6-0.8 Mpa ≈100	0.6-0.8 Mpa ≈50	0.6-0.8 Mpa ≈100	0.6-0.8 Mpa ≈50	0.6-0.8 Mpa ≈100	0.6-0.8 Mpa ≈50	0.6-0.8 Mpa ≈100
Air Consumption (m³/h)	0.6-0.8 Mpa ≈0.04	0.6-0.8 Mpa ≈0.06	0.6-0.8 Mpa ≈0.04	0.6-0.8 Mpa ≈0.06	0.6-0.8 Mpa ≈0.04	0.6-0.8 Mpa ≈0.06	0.6-0.8 Mpa ≈0.04	0.6-0.8 Mpa ≈0.06
Bag Size (Liter)	200, 220	200, 220	1 to 25	1 to 25	1 to 220	1 to 220	200, 220, 1000, 1400	200, 220, 1000, 1400
Bag Mouth Size	1" & 2"
Metering Method	Weighing System or Flow Meter		Flow Meter				Weighing System or Flow Meter
Dimension (mm)	170020002800	330022002800	170012002800	170017002800	170020002800	330022002800	250027003500	440027003500

Main Components of Compact Aseptic Filler

1. Aseptic filling head

2. Steam protection chamber

3. Aseptic Valve

4. Filling accuracy control device (flowmeter or weighing system)

5. Filled product conveyor (Roller type or Belt type)

6. Independent Siemens Control System.

More Details of Bag in Box Aseptic Filler

Aseptic Bag in Box Filling Machine Guarantees & Services

1.All materials contact with food are food grade, meeting the requirements of food production.

2. Provide cost-effective Aseptic bag filling machine with the most reasonable design.

3. Professional technical design, flow chart, factory layout, equipment drawing, etc.

4. Provide related technology consulting and sale service for free.

5. Installation and commissioning.

6. 12 months warranty, and lifelong after sale service.

Company Strength

EasyReal Tech. focusing on fluid engineering design and complete line turnkey projects, we are committed to providing all-round services from research and development to production for food engineering, bio-engineering, and engineering users.

As one of our most popular products, Aseptic Bag Filling Machine not only obtained a number of research and development patents, but also its safety and stability are widely praised by customers.

EasyReal has successively obtained ISO9001 quality certification, European CE certification,State-certified High-tech Enterprises honor. Due to long term cooperation with world-class companies such as Germany STEPHAN, Netherlands OMVE, German RONO. and ltaly GEA, a variety of equipment with independent intellectual property rights has been developed. Till now we have 40+ independent intellectual property rights. The company's products have been recognized by well-known large companies such as Yili Group, Ting Hsin Group, Uni-President Enterprise, New Hope Group, Pepsi, Myday Dairy, etc. Multiple sets of production line equipment are running well in the R&D centers and factories of the above companies and have received unanimous praise and wide acclaim.