Best-selling Cost-effective Berry Processing Line
The berries fruits processing line is combining Italian technology and conforming to Euro-standard. Due to our continuous development and integration with international companies like STEPHAN Germany, OMVE Netherlands, Rossi & Catelli Italy, etc, Easyreal Tech. has formed its unique and beneficial characters in design and process technology. Thanks to our much experience over 100 whole lines, Easyreal TECH. can offer production lines with capacity from several hunderd KG to 20 tons per hour and customizations including plant construction, equipment manufacturing, installation, commissioning and production.
Complete line for Stones fruits (apricot, peach and plum) processing, to obtain pulp, paste, juice, juice beverage. We design, manufacture and supply complete processing line including:
---Washing and sorting line with water filtering system. In order to guarantee the best quality of the final products, rotten and unripe fruits must be discarded.
---Pre-heating. It is fully automatic.
---Pulping and refining machine. For making pulp or paste, this machine is necessary.
---Belt press. For making juice, it is ideal.
–-Continuous evaporators, simple effect or multi effect, completely controlled by PLC. Worth mentioning, depending on the characteristics of the product and of the plant, purees can be concentrated either by the forced circulation evaporator, by the thin film scraped surface evaporator.
– Aseptic filling machine complete with Aseptic Sterilizer specifically designed for high viscous products and Aseptic Filling Heads for aseptic bags of various sizes, completely controlled by PLC.
–-Blending and dilution section, all tanks equipped with famous brand liquid level sensor.
–-High shear dissolving system.
–-Tubulr Sterilizer and plate type for choice. The sterilizer plant completely controlled by PLC.
–-Filling system. We can supply different type fiiling system according to the packaging.
---Post-pasteurization, i.e. continuous pasteurization-tunnel cooler---fully automatic.
---Labelling machine---fully automatic.
---CIP cleaning system. Independent siemens control system, completely controlled by PLC.
The juice/ pulp/ concentrate in aseptic drum can be further processed to beverage, baby food in tin can, bottle, pouch, etc.Or directly produce end product from fresh stones fruits (apricot/ peach/ plum).
Easyreal TECH. can offer complete berries fruits (blueberry, strawberry, raspberry, blackberry, etc. ) production lines with capacity from several hunderd KG to 20 tons per hour and customizations including plant construction, equipment manufacturing, installation, commissioning and production. The design concept of this production line adopts advanced design idea. It has high degree of automation; Main equipments are all made of high quality food grade stainless steel, accords with the hygienic requirements.
1. Main structure is SUS 304 and SUS316L stainless steel.
2. Combined Italian technology and conform to Euro-standard.
3. Special design for saving energy (energy recovery) to increase the energy utilization and greatly reduce production cost.
4. Semi-automatic and fully automatic system available for choice.
5. The end product quality is excellent.
6. High productivity, flexible production, the line can be customized depend on actual need from customers.
7. Low-temperature vacuum evaporation greatly reduces the flavor substances and nutrient losses.
8. Fully automatic PLC control fro choice to reduce the labor intensity and improve production efficiency.
9. Independent Siemens or Omron control system to monitor each processing stage. Separate control panel, PLC and human machine interface.
1. Realization of automatic control of material delivery and signal conversion.
2. High degree of automation, minimize the number of operators on the production line.
3. All electrical components are international first-class top brands, to ensure the stability and reliability of equipment operation;
4. In the process of production, man-machine interface operation is adopted. The operation and state of the equipment are completed and displayed on the touch screen.
5. The equipment adopts linkage control to automatically and intelligently respond to possible emergencies.
