Carrot Production Line with Advanced Technology
- Why should use carrot production line to make carrot juice and carrot puree?
The carrot production line through precise design and scientific data experiments, to preserve the best nutritional components of carrots, we designed a carrot production line plant. Through a scientific production process by adopting aseptic sterilizer and aseptic bag filling machine, the product can be kept in its best edible state for a long time without being contaminated by bacteria and causing spoilage. Carrot should be part of every daily diet due to the essential vitamin A. Carrot is recorded as being used in medicine by the early Greeks.
- Why choose EasyReal's carrot production line？
The carrot production line combines Italian technology and conforms to Euro standards. Due to our continuous development and integration with international companies like STEPHAN Germany, OMVE Netherlands, Rossi & Catelli Italy, etc, Easyreal Tech. has formed its unique and beneficial characters in design and process technology. Thanks to our experience over 220 whole lines, Easyreal TECH. can offer carrot production lines with a capacity from 1 ton/hour to 10 tons per hour and customizations including plant construction, equipment manufacturing, installation, commissioning, and production.
- What are the processes involved in the carrot production line?
We design, manufacture, and supply complete carrot processing equipment lines including:
1. Carrot Washing and Sorting Equipment.
2. Carrot Blenching Machine to soften the peels of carrot. The design concept is advanced with a high degree of automation. The structure is all made of high-quality 304 stainless steel.
3. Brush Peeling Machine. It is specially designed to remove the peels of carrot.
4. Crushing and Chopping Machine. Peeled carrots should crushed and chopped before going to the next processing stage.
5. Tube in Tube heat Exchanger. The crushed and chopped carrots should be heated in a Tube in Tube heat Exchanger to soften the fibers and, consequently, achieve the maximum carrot juice or carrot pulp yield.
6. Belt press. For making carrot juice, the press is ideal for choice.
7. Pulping and refining machine. For making carrot pulp or puree, this double stages pulping machine is necessary.
8. Automatic Falling Film Evaporator and Force Circulation Evaporator. We have simple effect type or multi-effect type for choice.
9. Tube in tube Sterilizer and Tubular Sterilizer:
Carrot juice products need to adopt a tubular sterilizer for sterilization. Tube in tube sterilizer is the ideal machine to sterilize Carrot pulp and carrot puree due to its high viscosity. EasyReal can also supply plate-type sterilizers for low-viscosity products.
10. Aseptic Bag Filling System:
Carrot juice or Carrot puree can be filled in an aseptic bag to have a long-shelf life by adopting EasyReal's aseptic bag filling machine.
The carrot juice, carrot pulp, carrot puree, carrot paste packed in the aseptic bags could be further processed into carrot beverages, carrot drinks, carrot baby puree.
- What products can be made on the carrot production line?
Complete line for carrot processing, to obtain carrot juice, carrot pulp, carrot puree, carrot paste, carrot juice concentrate, and carrot juice beverage, etc.
Several products can be produced by using carrot processing line, such as Carrot pulp/puree, carrot concentrater paste, Carrot juice (clear juice/ cloudy juice), Juice concentrate, Fermented carrot products, Carrot beverages, etc.,
Easyreal TECH. can offer complete production lines with capacity from several hundred KG to 10 tons per hour and customizations including plant construction, equipment manufacturing, installation, commissioning and production. The design concept of this production line adopts advanced design ideas. It has high degree of automation; Main types of equipment are all made of high-quality food-grade stainless steel, which accords with hygienic requirements.
1. Main structure is SUS 304 and SUS316L stainless steel.
2. Combined Italian technology and conform to Euro-standard.
3. Special design for saving energy (energy recovery) to increase the energy utilization and greatly reduce production cost.
4. Semi-automatic and fully automatic system available for choice.
5. The end product quality is excellent.
6. High productivity, flexible production, the line can be customized depend on actual need from customers.
7. Low-temperature vacuum evaporation greatly reduces the flavor substances and nutrient losses.
8. Fully automatic PLC control fro choice to reduce the labor intensity and improve production efficiency.
9. Independent Siemens or Omron control system to monitor each processing stage. Separate control panel, PLC and human machine interface.
1. Realization of automatic control of material delivery and signal conversion.
2. High degree of automation, minimize the number of operators on the production line.
3. All electrical components are international first-class top brands, to ensure the stability and reliability of equipment operation;
4. In the process of production, man-machine interface operation is adopted. The operation and state of the equipment are completed and displayed on the touch screen.
5. The equipment adopts linkage control to automatically and intelligently respond to possible emergencies.
