Pilot Direct Steam Injection UHT Systems for Laboratories
The Pilot Direct Steam Injection (DSI) UHT system is designed for precise temperature control and rapid heating of liquid products. EasyReal engineers have specially designed it to utilize direct steam injection, allowing liquids to be heated instantaneously, effectively eliminating microbial loads while preserving product integrity. The process begins by injecting high-pressure steam directly into the product stream, resulting in an immediate temperature increase. This method reduces the risk of product degradation, often seen with traditional heating techniques.
This technology is applicable across various sectors, including food and beverage, pharmaceuticals, and chemical processing. Laboratories also benefit from the versatility and efficiency of these systems, which are essential for maintaining stringent quality standards. The ability of EasyReal's DSI system to customize operating parameters provides flexibility for processing different product types.
- 1.High Efficiency: Rapid heating and cooling cycles reduce processing times.
- 2.Quality Preservation: Maintains flavor, color, and nutritional content.
- 3.Versatility: Adaptable to various product types and formulations.
- 4.Compact Design: Suitable for laboratories with limited space.
- 5.User-Friendly Interface: Simplifies operation and monitoring.
1. What is the Application of DSI?
● Dairy products.
● Milk-containing Beverages.
● Plant-based Product.
● Additives.
● Juices.
● Condiments.
● Tea Beverages, etc.
2. What is the Functions of DSI Sterilizer?
Used for taste testing of new products, product formula research, formula updates, product color evaluation, shelf-life testing, etc.
| Pilot Direct Steam Injection UHT Systems for Laboratories | |
| Product Code | ER-Z20 |
| Size | 20L/hr (10-40L/hr) |
| Max.temperature steam | 170°C |
| DSl Heat Exchanger | |
| Internal diameter/ connection | 1 / 2 |
| Max. particle size | 1mm |
| Viscosity injection | Up to 1000cPs |
| Materials | |
| Product side | SUS316L |
| Weights & Dimensions | |
| Weight | ~270kg |
| LxWXH | 1100x870x1350mm |
| Required utilities | |
| Electrical | 2.4KW, 380V, 3-phase power supply |
| Steam for DSl | 6-8 bar |
Direct steam injection (DSI) operates on the principle of transferring heat from steam directly to the liquid product. The steam's high thermal energy is quickly transferred to the liquid, resulting in rapid heating. This method is particularly effective for applications requiring swift sterilization and quality preservation.
The steam injection process involves the controlled introduction of steam into a liquid stream. This rapidly increases the liquid's temperature, facilitating efficient thermal treatment. This method is widely used in laboratories for its ability to achieve precise temperature profiles.
EasyReal Tech. is the State-certified High-tech Enterprise located in Shanghai City, China which has obtained ISO9001 Quality Certification, CE Certification, SGS Certification, etc. We provide the European-level solutions in the fruit &beverage industry and have received widespread praise from customers from both domestically and overseas. Our machines have already been exported all over the world including Asian countries, African countries American countries, and even European countries. Till now, more than 40+ independent intellectual property rights have been occupied.
The Department of Lab&Pilot Equipment and the Department of Industrial Equipment were operated independently, and the Taizhou Factory is also under construction. All these lay a solid foundation for providing better services to customers in the future.
Shanghai EasyReal Machinery Co., Ltd was established in 2011, which specializing in manufacturing Lab equipment and Pilot Plant for fluid food and beverage and bioengineering, like Lab-scale UHT and Modular Lab UHT Line. We are committed to providing users with a full range of services from R&D to production. We have obtained CE certification, ISO9001 quality certification, SGS certification, and have 40+ independent intellectual property rights.
Relying on the technical research and new product development capabilities of the Shanghai Academy of Agricultural Sciences and Shanghai Jiao Tong University, we provide lab and pilot equipment and technical services for beverage research and development. Reached strategic cooperation with German Stephan, Dutch OMVE, German RONO and other companies.
