Flexible Aseptic Bag Filling Machine for 1 to 1400 Liters Aseptic Bags

Short Description:

ER-AF Series Single-head, double-head, and Multi-head Flexible Aseptic Bag Filling Machine is widely used to fill wide range of food and beverage products with high and low acid, high and low viscosity, and liquid products with pieces. The Flexible Aseptic Filling Machine could promise the perfect solution for filling products in different pre-sterilized bags with capacities ranging from 1 liter up to 1400 liters in the same modular system.

EsayReal combines the most advanced science and technology to R&D and production 1 to 1400 Liters Flexible Aseptic Bag Filling Machine, We have developed our own characters in design, 40+ independent intellectual property rights are occupied.

We are the National High-tech Enterprise located in Shanghai, China. EasyReal Tech. has obtained ISO9001 Quality Certification, CE Certification, SGS Certification, etc.

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Product Detail

Product Tags

Description

ER-AF Series Flexible Aseptic Filling Machine is designed to provide the highest possible level of sterility and productivity for filling bulk aseptic bag-in-box, bag-in-drum and ton-in-bin containers.

Importance of Flexible Bag Aseptic Filling System

For years on the market, ER-AF Series Aseptic Filling Machine is constantly evolving to offer the maximum functionality and ease of use. With the application of additional devices, ER-AF Series Flexible Bag-in-box Filling Equipment - Aseptic Bag in Drum Filling Machine - IBC Filling Equipment Format can fill 1-3-5-10-20-25-200-220-1000-1400 liter bags in same plant.

The ER-AF Series Flexible Aseptic Filling Machine is now proven worldwide as the gold standard for aseptic bag filling which virtually eliminates the possibility of filling contamination and spoilage.

Multifunction application for flexible aseptic bag filler

ER-AF Series Flexible Aseptic Bag Filling Machine can fill a wide range of products, such as fruit and vegetable puree, juice, jam and concentrates, and dairy products, dices, pulp, soups and low acid products.

If drums with 200-liter or/and 220-liter bags are used, these are fed by means of a pallet in a 4 unit arrangement. Thanks to the 360° rotating roller conveyor, the filling is completed without unloading the drums from the pallet. The same roller conveyor can also feed bins containing 1.000-liter or 1400-liter bags.

Moreover, as for the pre-sterilized bags, they are normally made of aluminum foil-plastic which can effectively block sunlight ans oxygen, and extend the product’s shelf life maximum."

Benefits

1. High Reliability.

2. Much Flexible Depend on Actual needs with Different Bags.

3. Complete Process Guarantee.

4. Modular Aseptic Filling Machine

5. Easy Operation.

6. High Accurate.

7. Full Sanitary and Aseptic Design.

8. Wide Range of Applications.

9. Much Low in Maintenance costs.

Application

1. Fruit and vegetable Juice.

2. Fruit and Vegetable Puree.

3. Fruit and Vegetable Concentrate.

4. Liquid Product with Pieces.

5. Products with High Acid.

6. Products with Low Acid.

7. Health and Nutritional Products.

Parameters

Name	Single head Aseptic Bag in Drum Filling Machine	Double head Aseptic Bag in Drum Filling Machine	Single head Aseptic Bag in Box Filler	Double head Aseptic Bag in Box Filler	Flexible Single head Aseptic Bag in Box Filler & Aseptic Bag in Drum Filling Machine	Flexible Single head Aseptic Bag in Box Filler & Aseptic Bag in Drum Filling Machine	Flexible Single head Aseptic Bag in Drum Filling Machine & IBC Filling Equipment (4-drum in 1-tray & bag-in-bin)	Flexible Double head Aseptic Bag in Drum Filling Machine & IBC Filling Equipment (4-drum in 1-tray & bag-in-bin)
Model	AF1S	AF1D	AF2S	AF2D	AF3S	AF3D	AF4S	AF4D
Capacity (t/h)	up to 6	up to 12	up to 3	up to 5	up to 12	up to 12	up to 12	up to 12
Power (Kw)	1	2	1	2	4.5	9	4.5	9
Steam Consumption (kg/h)	0.6-0.8 Mpa ≈50	0.6-0.8 Mpa ≈100	0.6-0.8 Mpa ≈50	0.6-0.8 Mpa ≈100	0.6-0.8 Mpa ≈50	0.6-0.8 Mpa ≈100	0.6-0.8 Mpa ≈50	0.6-0.8 Mpa ≈100
Air Consumption (m³/h)	0.6-0.8 Mpa ≈0.04	0.6-0.8 Mpa ≈0.06	0.6-0.8 Mpa ≈0.04	0.6-0.8 Mpa ≈0.06	0.6-0.8 Mpa ≈0.04	0.6-0.8 Mpa ≈0.06	0.6-0.8 Mpa ≈0.04	0.6-0.8 Mpa ≈0.06
Bag Size (Liter)	200, 220	200, 220	1 to 30	1 to 30	1 to 220	1 to 220	200, 220, 1000, 1400	200, 220, 1000, 1400
Bag Mouth Size	1" & 2"
Metering Method	Loading Cells or Flow Meter		Flow Meter				Loading Cells or Flow Meter
Dimension (mm)	170020002800	330022002800	170012002800	170017002800	170020002800	330022002800	250027003500	440027003500

Key Components

1. Aseptic Head(s)

2. Siemens Control System

3. Measuring System( flowmeter or loading cells).

Details of Sample

Aseptic Filling Machine is Available in other Formats

1. Aseptic Bag in drum Filling Machine- 220/220 liters Format.

2. Aseptic Bag-in-box Filling Equipment- 1 to 30 liters Format.

3. Flexible Aseptic Bag-in-box Filling Equipment - Aseptic Bag in Drum Filling Machine- 1 to 220 liters Format.

4. Aseptic Bag IBC Filling Equipment- 1000 to 1400 liters Format.

5. Flexible Bag-in-box Filling Equipment - Aseptic Bag in Drum Filling Machine - IBC Filling Equipment- 1 to 1400 liters Format.

6. Flexible Aseptic Bag in Drum Filling Machine - IBC Filling Equipment Format- 200 to 1400 liters Format.

EasyReal-Professional aseptic bag filling solution provider

Shanghai EsayReal with over 20-year experience, combined with the most advanced science and technology, EasyReal is considered as the professional manufacturer for supplying ER-AF Series Aseptic Filling Machine for filling different liquid products, like puree, juice, concentrate, etc. Depend on actual needs, EasyReal Tech could supply suitable solutions to meet actual needs which is easy to use with high quality and reliability.

Warmly welcome global friends come for visit and inspect EasyReal’s Shanghai Factory which is located in Shanghai city, China.