Flexible Pilot UHT Plant for Liquid Food Products
Pilot UHT Plant is a flexible versatile equipment used in replicating industrial production sterilization processes in a laboratory environment. Usually used in taste testing new products, researching product formulations, updating formulas, evaluating product color, testing shelf life, and other purposes. Lab Micro UHT sterilizer system is designed to simulate an industrial-scale UHT sterilization in a lab setting and is equipped with advanced technologies to meet the requirements of universities, research institutes, and enterprise R&D departments aiming to simulate industrial manufacturing processes and conduct research.
What can Pilot UHT Plant do?
EasyReal’s professional technical team can integrate Lab UHT Steilizer, Inline homogenizer, and aseptic filling cabinet to make it a complete Lab UHT Plant, which can simulate industrial production more comprehensively. Let users experience the production process more intuitively.
Who is EasyReal?
Shanghai EasyReal Tech. absorbed and introduced international advanced technology, independently developed and designed Lab Mini UHT Sterilizer and obtained multiple patents and certifications.
Shanghai EasyReal Machinery Co., Ltd. Established in 2011, is a Co. manufacturer specialized in providing turn-key solutions for not only the fruit & vegetable production lines but also pilot lines. Due to our development and integration with international companies like STEPHAN Germany, OMVE Netherlands, Rossi & Cateli Italy, etc, EasyReal Tech. has formed its unique and beneficial characteristics in design and process technology and developed a variety of machines with independent intellectual property rights. Thanks to our much experience over 180 whole lines, EasyReal TECH. can offer production lines with daily capacity from 20 tons to 1500 tons and customizations including plant construction-equipment manufacturing, installation, commissioning, and production providing the most optimized implementation plan and manufacturing quality equipment is our basic duty. A focus on customers' every need and providing the most optimal solution is the value we represent.
Laboratory UHT sterilizers can be used to process a variety of liquid foods, such as milk, juice, dairy products, soups, etc., opening up broader possibilities for food innovation.
Moreover, Lab UHT Processing Plant is versatile and can be employed for stability testing of food additives, color screening, taste selection, formula update and test of shelf life as well as in the research and development of new products.
1. Dairy Products
2. Fruit and Vegetable Juices & Puree
3. Coffee & Tea Drinks
4. Health and nutritional products
5. Soups & Sauce
6. Coconut Milk and Coconut Water
7. Seasoning
8. Additives
1. Independent control system.
2. Small footprint, Freely movable, Easy to operate.
3. Continuous processing with minimize product.
4. CIP and SIP function is available。
5. Homogenizer, DSI module and Aseptic filling cabinet can be integrated.
6. Data printed, recorded, downloaded.
7. With high accuracy and good reproducibility.
Raw Material→ Lab UHT Feeding Hopper→Screw Pump →Preheating Section→(Homogenizer, Optional) →Sterilizing and Holding Section (85~150℃)→Water Cooling Section→(Ice Water Cooling Section, Optional) →(Aseptic Filling Cabinet, Optional).
1.Feeding hopper
2.Variable holding tubes
3.Different Operating Language
4.Extemal data logging
5.Aseptic filling Cabinet
6.Ice water Generator
7.Oilless Air Compressor
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1 |
Name |
Pilot UHT Plant |
|
2 |
Rated capacity: |
20 L/H |
|
3 |
Variable capacity |
3 ~ 40 L/H |
|
4 |
Max. pressure: |
10 bar |
|
5 |
Minimum batch feed |
3 ~ 5 L |
|
6 |
SIP function |
Available |
|
7 |
CIP function |
Available |
|
8 |
Inline Upstream Homogenization |
Optional |
|
9 |
Inline Downstream Aseptic Homogenization |
Optional |
|
10 |
DSI Module |
Optional |
|
11 |
Inline Aseptic filling |
Optional |
|
12 |
Sterilization Temperature |
85~150 ℃ |
|
13 |
Outlet Temperature |
Adjustable. the lowest could reach ≤10℃ by adopting water chiller |
|
14 |
Holding time |
5 &10 & 30 S |
|
15 |
300S Holding tube |
Optional |
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16 |
60S Holding tube |
Optional |
