High Speed Disc Clarifier Separator
A disc Clarifier separator operates by spinning a set of discs at high speed, creating a powerful centrifugal force. This force drives heavier particles towards the outer edges of the discs, while lighter particles move towards the center.
The Disc separator is versatile, supporting both two-phase and three-phase separation processes, making it ideal for separating solids from liquids or isolating two immiscible liquids.
With applications spanning from fruit juice production to the clarification of dairy products, this disc centrifugal separator enhances product quality and efficiency.
Its key features include high separation accuracy, continuous operation, and low energy consumption. The disc type separator is also easy to clean and maintain, thanks to its self-cleaning mechanism, making it highly suitable for industries where hygiene is critical.
1.Fruit Juice Clarification: The disc separator for fruit juice is essential in separating pulp, fibers, and seeds, ensuring a clear and smooth final product.
2.Dairy Processing: It efficiently separates cream and fat from milk, crucial for producing butter, cream cheese, and other dairy products.
3.Oil Purification: Used in refining and purifying oils from fruits and vegetables, ensuring high-quality edible oils.
4.Beer and Beverage Production: Separates yeast and other sediments, maintaining the clarity and taste of beverages.
5.Herb and Plant Extraction: Extracts essential oils and other valuable components from herbs and plants, enhancing the quality of natural products.
1.High Separation Efficiency: Capable of handling suspensions with solid concentrations of up to 35%.
2.Continuous Operation: Ensures uninterrupted production with minimal downtime.
3.Self-Cleaning: Features a self-cleaning mechanism that simplifies maintenance and reduces operational costs.
4.Versatile Application: Suitable for various industries, including food, beverage, and oil refining.
5.Energy Efficient: Designed for low energy consumption while maintaining high throughput.
1.Bowl: The central part where the separation occurs, containing the rotating discs.
2.Discs: Vertically mounted discs that create thin layers of liquid, facilitating separation based on density.
3.Inlet and Outlet Ports: Channels for feeding the liquid mixture and collecting separated components.
4.Motor: Powers the rotation of the bowl and discs, creating the necessary centrifugal force.
5.Control Panel: Manages the operation of the separator, including speed controls and safety mechanisms.
The disc centrifugal separator works by rotating a set of discs inside a drum at high speeds. The liquid mixture is fed into the drum, where centrifugal force acts on it. Heavier particles move towards the drum's outer edges, while lighter particles move towards the center. The separated components are then collected through designated outlets. The discs within the drum create thin layers of liquid, which significantly improve the separation efficiency by shortening the distance that particles need to settle.
