Industrial Tomato Sauce Processing Line

Short Description:

Shanghai EasyReal offers highly efficient tomato sauce processing lines and tomato ketchup processing lines, incorporating advanced Italian technology and adhering to Euro-standards.

Tomato sauce processing lines are capable of handling daily capacities ranging from 5 to 500 tons, ensuring flexibility and customization. The lines feature cutting-edge Hot Break and Cold Break technologies for juice extraction, energy-saving designs, and fully automated control systems with Siemens components, enhancing reliability. These lines are suitable for producing tomato ketchup, tomato sauce, tomato puree, and juice. The vacuum evaporation system minimizes nutrient loss, ensuring high-quality end products.


Product Detail

Product Tags

Description

The tomato paste processing line is combining Italian technology and conforming to Euro-standard. Due to our continuous development and integration with international companies like STEPHAN Germany, OMVE Netherlands, Rossi & Catelli Italy, etc, EasyReal Tech. has formed its unique and beneficial characters in design and process technology. Thanks to our much experience over 100 whole lines, EasyReal TECH. can offer production lines with daily capacity from 20tons to 1500tons and customizations including plant construction, equipment manufacturing, installation, commissioning and production.

Complete line for tomato processing, to obtain tomato paste, tomato sauce, drinkable tomato juice. We design, manufacture and supply complete processing line including:

–-Receiving, washing and sorting line with water filtering system
–-Tomato juice extraction with high efficiency Hot Break and Cold Break technology complete with latest design with double stage.
–-Forced circulation continuous evaporators, simple effect or multi effect, completely controlled by PLC.
– Aseptic filling line complete with Tube in Tube Aseptic Sterilizer specifically designed for high viscous products and Aseptic Filling Heads for aseptic bags of various sizes, completely controlled by PLC.

The tomato paste in aseptic drum can be further processed to tomato ketchup, tomato sauce, tomato juice in tin can, bottle, pouch, etc.Or directly produce end product (tomato ketchup, tomato sauce, tomato juice in tin can, bottle, pouch, etc.) from fresh tomato. 

Flow Chart

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Application

Easyreal TECH. can offer complete production lines with daily capacity from 20tons to 1500tons and customizations including plant construction, equipment manufacturing, installation, commissioning and production.

Products can be produced by Tomato processing line:

1. Tomato paste.

2. Tomato ketchup and tomato sauce.

3. Tomato juice.

4. Tomato puree.

5. Tomato pulp.

Features

1. Main structure is SUS 304 and SUS316L stainless steel.

2. Combined Italian technology and conform to Euro-standard.

3. Special design for saving energy (energy recovery) to increase the energy utilization and greatly reduce production cost.

4. This line can handle similar fruits with similar characteristics, like:Chili,pitted apricot and peache, etc.

5. Semi-automatic and fully automatic system available for choice.

6. The end product quality is excellent.

7. High productivity, flexible production, the line can be customized depend on actual need from customers.

8. Low-temperature vacuum evaporation greatly reduces the flavor substances and nutrient losses.

9. Fully automatic PLC control fro choice to reduce the labor intensity and improve production efficiency.

10. Independent Siemens control system to monitor each processing stage. Separate control panel, PLC and human machine interface.

Product Showcase

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Mixing tank

Independent Control System Adheres to Easyreal's Design Philosophy

1. Realization of automatic control of material delivery and signal conversion.

2. High degree of automation, minimize the number of operators on the production line.

3. All electrical components are international first-class top brands, to ensure the stability and reliability of equipment operation;

4. In the process of production, man-machine interface operation is adopted. The operation and state of the equipment are completed and displayed on the touch screen.

5. The equipment adopts linkage control to automatically and intelligently respond to possible emergencies.

Cooperative Supplier

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