Lab Small Scale Carbonated Beverage Filling Machine
The Lab Small Scale Carbonated Beverage Filling Machine is integral in beverage formulation and testing. Laboratory carbonator fillers offer a versatile solution for carbonating and filling a variety of liquids, including soft drinks, alcoholic beverages, and even products with particulate matter. By allowing precise control over carbonation levels and filling parameters, Laboratory carbonator filler could ensure the production of consistent and high-quality samples.
Laboratory carbonator filler's ability to handle both premix and postmix carbonation processes makes it an adaptable choice for various beverage types. The integrated features, such as an onboard chiller and a cleaning-in-place (CIP) system, further enhance its efficiency and ease of use.Application
1.Soft drinks: Carbonation of low-viscosity beverages like colas and flavored waters.
2.Alcoholic drinks: Precise carbonation for beer, sparkling wine, and other fermented beverages.
3.Dairy: Carbonation of dairy-based drinks, ensuring product stability and quality.
4.Packaging tests: Filling and sealing PET, glass bottles, and cans for packaging tests.
5.Nutraceuticals: Carbonation and filling of health drinks and supplements with accurate CO2 levels.
Lab Small Scale carbonator filler's adaptability allows it to be used across various sectors, from beverage companies to research institutions, providing reliable results that can accelerate the product development process.
The pilot carbonator filler comprises several key components that contribute to its effectiveness:
1.Carbonation Vessel: A precisely controlled environment for mixing and carbonating beverages.
2.Filling Head: Allows for accurate filling of containers with minimal CO2 loss.
3.Cooling System: An integrated chiller that maintains the desired temperature throughout the process.
4.CIP System: Ensures thorough cleaning of all components, reducing downtime and maintaining hygiene standards.
5.Sealing Mechanism: Options for crown seal capping, ensuring versatility in packaging.
These components work together to deliver a robust and reliable machine capable of meeting the diverse needs of beverage production and testing.
The Lab carbonator filler operates by first cooling the beverage to the desired temperature using its integrated chiller. The liquid is then mixed with CO2 in the carbonation vessel, where precise controls ensure the correct level of carbonation. Once carbonated, the beverage is transferred to the filling head, where it is accurately dispensed into containers. The sealing mechanism then closes the containers, preserving the carbonation and preventing any loss of CO2.
The built-in CIP system allows for easy cleaning between batches, ensuring that the machine is always ready for the next run.
Covers less than 1 square meter, equipped with four universal wheels for flexible movement.
Equipped with chilled water unit, can work directly by connecting carbon dioxide, compressed air, electricity and water.
Accurately control CO2 content and filling amount
15L processing cylinder, batch type, can process at least 5L
Equipped with 2 sets of filling molds, which can be used for glass bottles and PET bottles, tin cans (need to be customized), equipped with crown capper of glass bottle
Suitable for 0.35~2.0 liters bottles
Filling pressure 0~3Bar (can be set)
Content of CO2 : max 10g/L
Touch screen control
Easy repeatability test
Flexible and accurate operation
System can automatically set/operate series of parameters
Can be used to carbonate easily foamable products.
Adopt two steps cooling to reduce CO2 loss during filling
Carbonation temperature range: 2~20 ℃
Pre-mixing and post-mixing
CIP Function
Material contact with products: Stainless steel 316L
Power: 220V 1.5KW 50HZ
Dimension is around: 1100x870x1660mm
EasyReal is a leading provider of small scale carbonation equipment, known for its innovation and quality. The company's Lab Small Scale Carbonated Beverage Filling Machine is designed with the user in mind, offering flexibility, accuracy, and ease of use. With a focus on customer needs and continuous improvement,
EasyReal ensures that their machines meet the highest standards of performance and reliability.
Choosing EasyReal means investing in a product that not only meets your current needs but also adapts to future challenges, making it the ideal choice for laboratories and pilot plants looking to advance their beverage development processes.