Enhancing Sterility and Productivity: The Future of Aseptic Bag Filling Machines in Food & Beverage Industry

EsayReal aseptic bag filling machine is designed to fill sterile products into containers while maintaining their sterility. These machines are widely used in the pharmaceutical industry and for filling liquid foods and beverages into aseptic bags. Typically, the filling process involves bulk aseptic bag-in-box, bag-in-drum, and ton-in-bin containers. The aseptic filling machine can be directly connected to the sterilizer, with products sterilized by the UHT sterilizer being filled into aseptic bags. The system virtually eliminates the risk of contamination and spoilage during the filling process.
aseptic bag in drum filling system
Sterilization: The filling chamber is kept sterile through the use of steam protection and an Aseptic Head system.
Filling Capacity: A single-head machine can fill up to 3 tons per hour, while a double-head machine can handle up to 10 tons per hour. Easyreal TECH. offers complete production lines with capacities ranging from 20 tons to 1500 tons per day. Custom solutions include plant construction, equipment manufacturing, installation, commissioning, and production support.
Filling Head: The number of filling heads is adjustable based on the required production capacity.
Control System: The machines are equipped with PLC, flux control, or PID temperature control systems.
Bag Size: The machine can be adjusted to fill various bag sizes and volumes.
Product Compatibility: Aseptic bag filling machines can be used to fill a variety of products, such as fruit and vegetable juices, dairy products, milkshakes, purees, jams, concentrates, soups, and low-acid products.
Key Components: Aseptic Filling Head(s), Measuring System (flowmeter or load cells) , Siemens Control System.
Process Flow: The machine is operated via a user-friendly interface, with all operational parameters displayed and controlled on a touch screen.
Design Principle: The machine uses low-temperature vacuum evaporation to minimize the loss of flavor and nutrients.
aseptic filling machine
Aseptic bag filling machines are easy to clean and sterilize, ensuring safe operation. They are often integrated with other aseptic processing equipment, including laminar flow hoods, isolators, and sterile filtration systems.Shanghai EsayReal with over 20-year experience, combined with the most advanced science and technology, EasyReal is considered as the professional manufacturer for supplying ER-AF Series Aseptic Filling Machine for filling different liquid products, like puree, juice, concentrate, etc. Depend on actual needs, EasyReal Tech could supply suitable solutions to meet actual needs which is easy to use with high quality and reliability.
aseptic bag filling machine


Post time: Dec-16-2024