Modular Innovation Empowers Dairy R&D and Accelerates Product Innovation in Central Asia
Feb 27, 2025, Almaty city, Kazakhstan— Shanghai EasyReal Machinery Co., Ltd. is delighted to announce the successful installation, commissioning, and acceptance of its Dairy Pilot UHT/HTST Plant for Gynar Group, a leading innovator in Central Asia’s dairy and functional beverage sector. This milestone project underscores EasyReal’s capability to deliver cutting-edge, modular R&D solutions tailored to global clients’ precision requirements.
Project Overview
The custom-designed R&D used Pilot UHT Plant integrates advanced modules to simulate full-scale production processes at a reduced scale (20L/h), enabling Gynar Group to accelerate product development, optimize formulations, and validate industrial scalability. Key components include:
- Sample Mixing & Fermentation Unit: Ensures precise ingredient blending and controlled fermentation.
- Pilot Tubular UHT/HTST Sterilizer: Delivers ultra-high-temperature (up to 152°C) or high-temperature short-time (HTST) sterilization with ±0.3°C accuracy.
- Inline high pressure homogenizer: Achieves uniform particle distribution and stability for products.
- Aseptic Filling Cabinet: Maintains cleanliness for contamination-free packaging trials.
- Ancillary Systems: Industrial ice water generator and oil-free air compressor.
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Technical Excellence & Client Benefits
The system’s modular design allows Gynar Group to reconfigure workflows for diverse R&D needs—from dairy cultures to plant-based beverages. Highlights include:
- Real-Time Data Monitoring: Integrated sensors and touchscreen controls enable live tracking of temperature, flow rate, and pressure, with USB data logging for compliance and analysis.
- Low Hold-Up Volume: Operates with a minimal batch size of 3 liters, reducing raw material waste by 40% compared to conventional pilot systems.
- Rapid Sterilization & CIP/SIP: Achieves steady-state in short time, with automated cleaning cycles ensuring hygiene compliance after production.
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Strategic Impact
For Gynar Group, this pilot plant bridges the gap between lab-scale experiments and industrial production, slashing R&D timelines by 50–60%. Mr. Rustam Mamirov, Gynar’s CEO, remarked, *“EasyReal’s solution empowers us to prototype novel functional beverages while adhering to stringent quality benchmarks. Its scalability ensures seamless transition to commercial production.”
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About Shanghai EasyReal Machinery Co., Ltd
A pioneer in food and beverage processing systems, EasyReal specializes in lab- and pilot-scale solutions for global clients. Its Pilot 20LPH/100LPH UHT/HTST systems (details: [easireal.com/20lph-lab-uhthtst-plant](https://www.easireal.com/20lph-lab-uhthtst-plant/)) are renowned for flexibility, precision, and compliance with FDA/CE standards.
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For inquiries:
WhatsApp: +86 15711642028 |
Email：jet_ma@easyreal.cn |
Website: https://www.easireal.com |
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Contact:Jet Ma, Global Marketing Director | jet_ma@easyreal.cn
Empowering Innovation, Enabling Growth
Post time: Mar-01-2025
