Feb 27, 2025, Almaty city, Kazakhstan — Shanghai EasyReal Machinery Co., Ltd. is delighted to announce the successful installation, commissioning, and acceptance of its Dairy Pilot UHT/HTST Plant for Gynar Group, a leading innovator in Central Asia’s dairy, functional beverage, and health drink sector. This milestone project underscores EasyReal’s capability to deliver cutting-edge, modular R&D solutions tailored to global clients’ precision requirements, facilitating sustainable development and food safety compliance.
Project Overview
The custom-designed R&D Pilot UHT Plant integrates advanced modules to simulate full-scale production processes at a reduced scale (20L/h), enabling Gynar Group to accelerate product development, optimize formulations, and validate industrial scalability. The system is instrumental in health food research and functional beverage innovation. Key components include:
- Sample Mixing & Fermentation Unit: Ensures precise ingredient blending, fermentation control, and compatibility with pre and probiotics.
- Pilot Tubular UHT/HTST Sterilizer: Delivers ultra-high-temperature (UHT) pasteurization (up to 152°C) or high-temperature short-time (HTST) sterilization with ±0.3°C accuracy, enhancing milk pasteurization and shelf-life extension.
- Inline High Pressure Homogenizer: Achieves uniform particle distribution and emulsion stability, essential for protein drink recipes and dairy product texture refinement.
- Aseptic Filling Cabinet: Maintains biological safety standards, ensuring contamination-free product trials while supporting aseptic filling.
- Ancillary Systems: Includes an industrial ice water generator, oil-free air compressor, and clean-in-place (CIP) system for optimized hygiene.
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Technical Excellence & Client Benefits
The system’s modular design allows Gynar Group to reconfigure workflows for diverse R&D needs, spanning dairy cultures, plant-based beverages, and high-throughput screening in food product development. Highlights include:
- Real-Time Data Monitoring: Integrated sensors and touchscreen controls enable live tracking of temperature, flow rate, and pressure, with USB data logging for compliance with HACCP standards and food certification requirements.
- Low Hold-Up Volume: Operates with a minimal batch size of 3 liters, reducing raw material waste by 40% compared to conventional pilot systems and aligning with sustainability goals.
- Rapid Sterilization & CIP/SIP: Achieves steady-state in a short time, with automated cleaning cycles ensuring hygiene compliance post-production.
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Strategic Impact
For Gynar Group, this pilot plant bridges the gap between lab-scale experiments and industrial production, slashing R&D timelines by 50–60%. Mr. Rustam Mamirov, Gynar’s CEO, remarked, “EasyReal’s solution empowers us to prototype novel functional drinks while adhering to stringent quality benchmarks. Its scalability ensures seamless transition to commercial production, reinforcing our commitment to food safety, sustainable development, and consumer preferences.”
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About Shanghai EasyReal Machinery Co., Ltd
A pioneer in food and beverage processing systems, EasyReal specializes in lab- and pilot-scale solutions for global clients. Its Pilot 20LPH/100LPH UHT/HTST systems (details: easireal.com/20lph-lab-uhthtst-plant) are renowned for flexibility, precision, and compliance with FDA/CE standards. These systems support food processing innovation, milk processing plant advancements, and laboratory equipment integration for the food R&D sector.
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For inquiries:
WhatsApp: +86 15711642028 |
Email：jet_ma@easyreal.cn |
Website: https://www.easireal.com |
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Contact:Jet Ma, Global Marketing Director | jet_ma@easyreal.cn
Empowering Innovation, Enabling Growth
Post time: Mar-01-2025
