EasyReal Plate-type Evaporator
EasyReal’s Plate-type Evaporator main structure is made of high-quality SUS316L and SU304 stainless steel and includes the evaporation chamber, balance tank, plate-type preheating system, plate-type condenser, discharge pump, condensate pump, vacuum pump, Thermal steam compressor, and Siemens control system, etc.
This system not only concentrates materials but also saves energy. The system utilizes a heat pump- Thermal steam compressor to recover and recycle steam, improving energy efficiency., making better use of the steam. The heat from the condensed water is used to preheat the incoming material, reducing energy use and cutting down on the cost of operating the equipment.
Plate evaporators are ideal for:
• Fruit & Vegetable Juice: coconut water, fruit & vegetable juices, soy sauce, and dairy products, etc.
• Pharmaceuticals: Purifying active ingredients or recovering solvents.
• Biotechnology: Concentrating enzymes, proteins, and fermentation broths.
1. High Efficiency: Corrugated plates create turbulent flow, enhancing heat transfer.
2. Compact Design: Modular plate arrangement saves space compared to traditional shell-and-tube systems.
3. Low Energy Consumption: Operates under vacuum to minimize thermal energy requirements.
4. Easy Maintenance: Plates can be disassembled for cleaning or replacement.
5. Flexibility: Adjustable plate numbers and configurations to suit varying capacities.
6. Material Options: Plates are available in stainless steel (SUS316L or SUS304), titanium, or other corrosion-resistant alloys.
1. Feeding: The solution is pumped into the evaporator.
2. Heating: hot water heated by steam flows through alternate plate channels, transferring heat to the product.
3. Evaporation: The liquid boils at reduced pressure, generating vapor.
4. Vapor-Liquid Separation: Vapor is separated from the concentrated liquid in evaporation chamber.
5. Concentrate Collection: The thickened product is discharged for further processing or packaging.
• Plate pack assembly with gaskets/clamps
• Feed and discharge pumps
• Vacuum system (e.g., vacuum pump)
• Condenser (plate type)
• Control panel with temperature, pressure, and flow sensors
• CIP (Clean-in-Place) system for automated cleaning
• Capacity: 100–35,000 L/h
• Operating Temperature: 40–90°C (dependent on vacuum level)
• Heating Steam Pressure: 0.2–0.8 MPa
• Plate Material: SUS316L, SUS304, Titanium
• Plate Thickness: 0.4–0.8 mm
• Heat Transfer Area: 5–200 m²
• Energy Consumption: Depend on actual evaporation capacity, etc.
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