Tube in Tube Pasteurizer for Fruit Vegetable Puree and Paste
What is the Tube-in-Tube Pasteurize in EasyReal?
The main working principle of the Tube-in-Tube Pasteurize is to pump the product from the balance tank to the heating section, heating product by superheated water to sterilization temperature and holding, then cooling down product to filling temperature by cooling water.
According to the product characteristics or application, the four-tube sterilizer can be integrated with the Degasser and high-pressure Homogenizer to achieve online homogenization and degassing.
The sterilization process can be customized according to the actual needs of the customer.
What is design principles of Tube-in-Tube Pasteurize?
Tube-in-Tube Pasteurize adopt Concentric tube design, the first and second layers(from inside to outside) tubes and the outermost layer tubes all go through heat exchange medium (usually superheated water), the product will go through the third layer tube to maximize the heat exchanging area and efficiency, make the temperature even and then thoroughly sterilize the product.
Who is EasyReal?
EasyReal TECH. is a professional manufacturer focusing on liquid food engineering designand whole line production and installation as its main business. Has a team of engineers with more than 15 years of rich project experience. Tube in tube sterilizer system is one of the important links in fruit and vegetable processing. If the customer needs,EasyReal can also recommend some available sterilization processes for customer reference.
Why Choose the Concentric Tube Paste Pasteurizer?
The design of the tube in tube pasteurizer solution increases the heat exchange area, it can achieve a better sterilization effect for the product. Due to the poor fluidity of high-viscosity materials, problems such as coking may occur during the sterilization process, affecting product quality. Therefore, in order to completely kill the microorganisms and spores that cause spoilage and greatly retain the original flavor and nutrition of the food, a special Tube-in-tube Pasteurizer is needed; This strict processing technology effectively prevents secondary contamination of food and greatly extends the shelf life of the product.
1. Combined Italian technology and conform to Euro-standard.
2. Customized Sterilization Process.
3. Independent Siemens Control System. Separate Control Panel, PLC and Human Machine Interface.
4. Great heat exchange area, low energy consumption and easy maintenance.
5. Auto backtrack if not Enough Sterilization.
6. Online SIP & CIP is Available.
7. Liquid level and temp controlled on real time.
8. Main Structure is High Quality SUS304 or SUS316L Stainless Steel.
1. Balancing Tank.
2. Product Pump.
3. Superheated Water System.
4. Temperature Recorder.
5. Online CIP and SIP function.
6. Independent Siemens Control System etc.
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1 |
Name |
Tube in Tube Sterilizers |
|
2 |
Manufacturer |
EasyReal Tech |
|
3 |
Automation Degree |
Fully Automatic |
|
4 |
Type of Exchanger |
tube in tube heat exchanger |
|
5 |
Flow Capacity |
100~12000 L/H |
|
6 |
Product Pump |
High pressure pump |
|
7 |
Max. Pressure |
20 bar |
|
8 |
SIP Function |
Available |
|
9 |
CIP Function |
Available |
|
10 |
Inbuilt Homogenization |
Optional |
|
11 |
Inbuilt Vacuum Deaerator |
Optional |
|
12 |
Inline Aseptic Bag Filling | Available |
|
13 |
Sterilization Temperature |
Adjustable |
|
14 |
Outlet Temperature |
Adjustable. Aseptic filling ≤40℃ |
At present, tube-in-tube type Sterilization has been widely used in various fields, such as Food, Beverage, Healthcare products, etc., for example:
1. Concentrated Fruit and Vegetable Paste
2. Fruit and Vegetable Puree/Concentrated Puree
3. Fruit Jam
4. Baby Food
5. Other High Viscosity Liquid Products.
